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Rigging & GearDailyASME B30.9 / B30.26

Rigging & Lifting Gear Inspection Checklist

ASME B30.9 (slings) + B30.26 (rigging hardware) daily competent-person check. Wear-and-tear criteria are specific per type: broken-wire count for wire rope, percentage stretch for chain, cuts/UV damage for synthetic.

Sections

5

Fields

22

Equipment

Rigging

FREE PRINTABLE SAMPLE · NO EMAIL · THE FULL, CUSTOMIZABLE INSPECTION RUNS IN-APP

WHAT IT IS

The Rigging & Lifting Gear Inspection Checklist, explained.

The rigging & lifting gear inspection checklist is the daily rigging inspection built to ASME B30.9 / B30.26. It runs 5 sections and roughly 22 pass / fail / N A checkpoints — covering Wire Rope Slings, Synthetic / Chain Slings, Shackles & Master Links, Hooks & Hook Latches, and Below-the-Hook Devices. Download the free printable sampleto put on a clipboard today — it's a basic quick-reference. The real power is running it in the DigiDocs app, where this becomes a fully customizable, 22-point digital inspection: every failure auto-creates a deficiency routed to your mechanic, photos attach on the spot, the operator e-signs, and each completed inspection becomes a signed, timestamped audit-trail record your auditor will accept without a fight.

CHECKLIST · STRUCTURE

What gets inspected.

This template is organized into 5 sections totaling roughly 22 Pass / Fail / N/A items. Clone it and tune fields to match your exact equipment configuration.

AUTHORITATIVE · STANDARD

ASME B30.9 / B30.26

  1. 01

    Wire Rope Slings

    SECTION · 01 · OF · 5

  2. 02

    Synthetic / Chain Slings

    SECTION · 02 · OF · 5

  3. 03

    Shackles & Master Links

    SECTION · 03 · OF · 5

  4. 04

    Hooks & Hook Latches

    SECTION · 04 · OF · 5

  5. 05

    Below-the-Hook Devices

    SECTION · 05 · OF · 5

CREW · WHO RUNS THIS

Riggers, signal-persons, crane operators, steel erectors, precast crews, refinery turnaround teams, anyone who rigs a load to a crane hook. ASME B30.9 (slings) and B30.26 (shackles, hooks, hardware) apply daily — every sling and shackle gets a visual check before each shift it's used. The 1926.251 OSHA reference makes it federal.

FIELD · INTEL

What inspectors catch most.

Pulled from competent-person write-ups in the field — not from a regulation digest. These are the items that fail the daily check more than any others.

  1. 01

    Wire-rope sling broken wires: 10 randomly distributed or 5 in one strand in a single rope-lay — replace

  2. 02

    Synthetic sling: cuts past the abrasion-protection layer exposing the load-bearing yarn

  3. 03

    Chain sling: link stretch over 3% — gauge with calipers, not eyeball

  4. 04

    Shackle pin worn oblong, can release under shock-load on a directional pull

  5. 05

    Hook throat opening past 5% — the standard 'banana hook' that won't release properly

OSHA · ENFORCEMENT

What a citation costs.

OSHA Serious: up to $16,131 per violation (2026 maxima). Willful or Repeat: up to $161,323. Dropped-load incidents from defective rigging are a major fatal-incident category — and the daily-inspection finding follows almost every one. ASME B30.9 / B30.26 are incorporated into OSHA 1926.251 by reference.

Read ASME B30.9 / B30.26 on osha.gov

THE PAPER SAMPLE VS · THE REAL THING

The PDF is the clipboard.
DigiDocs is the system.

A printable checklist still relies on someone remembering to do it, store it, and find it when an auditor or insurer asks. The same rigging & lifting gearinspection in DigiDocs runs on the phone already in your operator's pocket — and turns a checkbox into a defensible compliance record the moment it's signed. Every field is yours to customize.

Every line item, not just sections

The full template carries all ~22 checkpoints with the OSHA / FMCSA / ASME citation on each — the sample only shows the section headers.

Photo proof on every failure

Operators attach a photo the instant something fails, so the defect is documented at the point of inspection — not reconstructed later.

Failures become mechanic work orders

Every Fail auto-creates a deficiency routed to your mechanic dashboard, with repair notes and auto-verify on the next inspection.

Red-tag / operability built in

Operator marks Operable / Non-Operable per OSHA 1926.1417; critical fails can lock the asset out of service automatically.

Signed, timestamped, permanent

Operator e-signature on submit; every completed inspection becomes an audit-trail PDF and a shareable, revocable customer link.

Make it yours

Rename fields, add sections, set conditional logic, schedule recurrences, and white-label it — no two fleets inspect exactly alike.

Run the full Rigging & Lifting Gear free for 14 days

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FREQUENTLY · ASKED

Rigging & Lifting Gear, in practice.

How do I know if a wire-rope sling is past replacement?

ASME B30.9 specifies the criteria: 10 randomly distributed broken wires in one rope-lay, 5 in one strand in one rope-lay, kinking that distorts the rope structure, severe corrosion, severe abrasion, damage to end fittings. Any one of these takes the sling out of service immediately.

Do synthetic slings have an expiration date?

Not a calendar date — they're inspected at every use and retired when the wear criteria are met. ASME B30.9 wear criteria for synthetics: cuts/abrasions through the protective sleeve to load-bearing yarn, holes, snags, knots, melting, charring, weld splatter damage, acid/caustic exposure. UV-related fading alone is not a retirement criterion.

What does the capacity tag have to show?

Per ASME B30.9: rated load for at least the three sling angles (vertical, choker, basket), sling diameter or width, length, and the manufacturer or distributor. Missing or illegible tags retire the sling — you can't lift a load without verified capacity.

Who's allowed to perform the daily rigging inspection?

A 'designated person' per ASME B30.9. In practice, the lead rigger or signal-person on the crew. Documentation is recommended but not strictly required for daily; periodic inspections (typically annual, more often in severe service) are documented per ASME requirements.

Can damaged rigging be repaired in the field?

Synthetic slings: never. Wire-rope slings: certain end-fitting repairs by qualified persons only, per manufacturer's spec. Chain slings: damaged links can be replaced under qualified-person procedure. Most contractors retire damaged rigging entirely — replacement cost is far less than the liability of a repaired sling failing.

READY · TO USE

Run the Rigging & Lifting Gear Inspection Checklist today.

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