ASME B30.5 monthly check focused on the wear items that daily inspections track at a higher level — broken-wire counts on wire rope, sheave groove wear, structural weld crack inspection.
Sections
4
Fields
21
Equipment
Crawler Crane
FREE PRINTABLE SAMPLE · NO EMAIL · THE FULL, CUSTOMIZABLE INSPECTION RUNS IN-APP
WHAT IT IS
The crawler crane monthly inspection checklist is the monthly crawler crane inspection built to ASME B30.5. It runs 4 sections and roughly 21 pass / fail / N A checkpoints — covering Wire Rope (Detailed), Sheaves & Drums, Structural Welds, and Boom Pendants. Download the free printable sampleto put on a clipboard today — it's a basic quick-reference. The real power is running it in the DigiDocs app, where this becomes a fully customizable, 21-point digital inspection: every failure auto-creates a deficiency routed to your mechanic, photos attach on the spot, the operator e-signs, and each completed inspection becomes a signed, timestamped audit-trail record your auditor will accept without a fight.
CHECKLIST · STRUCTURE
This template is organized into 4 sections totaling roughly 21 Pass / Fail / N/A items. Clone it and tune fields to match your exact equipment configuration.
AUTHORITATIVE · STANDARD
ASME B30.5
Wire Rope (Detailed)
SECTION · 01 · OF · 4
Sheaves & Drums
SECTION · 02 · OF · 4
Structural Welds
SECTION · 03 · OF · 4
Boom Pendants
SECTION · 04 · OF · 4
CREW · WHO RUNS THIS
Heavy-lift contractors operating Manitowoc, Liebherr, Kobelco, Sumitomo crawlers on long-duration jobs — refinery turnarounds, wind-tower projects, bridge lifts, deep-foundation work. The monthly ASME B30.5 inspection is layered on top of the daily and catches the wear-curve items the daily skips for time.
FIELD · INTEL
Pulled from competent-person write-ups in the field — not from a regulation digest. These are the items that fail the monthly check more than any others.
Broken-wire count exceeds ASME criteria (6 in one rope-lay or 3 in one strand)
Sheave groove wear past 5% of original — gauge required, eyeball is not sufficient
Structural weld at boom-section joint shows hairline cracking under penetrant testing
Pendant-rope socket has visible cracks not present last month
Drum-flange weld separating from the drum body — early-warning for catastrophic failure
OSHA · ENFORCEMENT
ASME B30.5 is incorporated into OSHA 1926 Subpart CC by reference. Serious: up to $16,131 (2026); Willful or Repeat: up to $161,323. Monthly inspections are documented; failure to perform or document the monthly is a citation that compounds with whatever specific defect went undetected. Crawler-crane structural failures are typically catastrophic — citation packages run six figures.
Read ASME B30.5 on osha.govSERIOUS · MAX
$16,131
PER · VIOLATION · 2026
WILLFUL · OR · REPEAT
$161,323
THE PAPER SAMPLE VS · THE REAL THING
A printable checklist still relies on someone remembering to do it, store it, and find it when an auditor or insurer asks. The same crawler crane monthlyinspection in DigiDocs runs on the phone already in your operator's pocket — and turns a checkbox into a defensible compliance record the moment it's signed. Every field is yours to customize.
Every line item, not just sections
The full template carries all ~21 checkpoints with the OSHA / FMCSA / ASME citation on each — the sample only shows the section headers.
Photo proof on every failure
Operators attach a photo the instant something fails, so the defect is documented at the point of inspection — not reconstructed later.
Failures become mechanic work orders
Every Fail auto-creates a deficiency routed to your mechanic dashboard, with repair notes and auto-verify on the next inspection.
Red-tag / operability built in
Operator marks Operable / Non-Operable per OSHA 1926.1417; critical fails can lock the asset out of service automatically.
Signed, timestamped, permanent
Operator e-signature on submit; every completed inspection becomes an audit-trail PDF and a shareable, revocable customer link.
Make it yours
Rename fields, add sections, set conditional logic, schedule recurrences, and white-label it — no two fleets inspect exactly alike.
NO CREDIT CARD · ALL 44 CHECKLISTS INCLUDED
RELATED · CHECKLISTS
Each-shift pre-operation inspection by a competent person — boom, outriggers, hydraulics, anti-two-block, load chart.
Lattice boom crawler daily — undercarriage, swing system, boom sections, wire rope, structural welds.
Flat-top tower crane daily — slewing ring, trolley, cathead, climbing collar, hoist drum.
Luffing-jib tower daily — load moment indicator, anti-two-block, jib geometry, A-frame.
Bridge crane daily — bridge/trolley travel, hoist, festoon, limit switches.
Rough terrain pre-operation — tires, axles, outrigger pads, boom, swing brake.
FREQUENTLY · ASKED
The daily is a competent-person walk-around at the start of each shift. The monthly is a more detailed wear-measurement pass — broken-wire counts, sheave-groove gauging, structural-weld inspection (visual + sometimes magnetic-particle or dye penetrant). Same standard (ASME B30.5), different depth.
A competent person per ASME B30.5. In practice, the lead crane mechanic or a designated maintenance inspector. The annual inspection is performed by a qualified person — typically a third-party inspector — and adds NDT and load-indicator calibration.
Inspection findings, wear measurements, corrective action taken (if any), inspector identity, date, crane serial number. Retain for at least 3 months per ASME B30.5 (some states require longer). DigiDocs keeps the record indefinitely with full traceability.
Yes — the monthly is required before the crane returns to service after extended idleness, not on a fixed calendar. Most fleets calendar it anyway to avoid the risk of forgetting. If idle for more than 30 days, a more thorough re-commissioning inspection is industry standard before next use.
Sheave-groove wear. Sheaves wear from rope movement under load, and the wear is asymmetric based on which way the rope leaves the sheave. The daily often misses this because the visual signature is subtle; the monthly catches it with a gauge measurement.
READY · TO USE
Download the free PDF, or start a 14-day Professional trial — no credit card. All 44 inspection checklists included; clone, customize, and deploy to your crew the same hour.